We will be at Aluminium 2016 trade fair to be held from November 29 to December 1 at the Düsseldorf fairgrounds.
Will welcome you at the entrance of Hall 9 Stand C41, where we will show the new EVO 545 ALU, the banssaw machine that revolutionized high-speed cutting of aluminum billets.
We are able to accept any challenge in terms of product to meet the needs of our clients, but we start with a definite advantage, which is our intellectual honesty. In this way, we make a real effort each day to find problem solving solutions for every market need”.
The words of Antonio Bonetti, founder and owner of Bonet- ti Costruzioni Meccaniche, who, with tenacity and far-sightedness, runs the company together with his brother Rodolfo, who confirms the words of his father, “We offer ourselves up as consultants for a global clientele in the field of saws and cutting tools, our core business. We always have an answer, and we do everything we can to develop the customized machinery which our clients request of us”. And these clients are not just anyone they belong to many varied industry of application and come from all over the world.
Bonetti Costruzioni Meccaniche saws are used for cutting metals (like steel and aluminum), cutting tires for testing finished products, in the nuclear industry, for dismantling central power plants, and for recycling big tires (Otrs, with a 4.2 meter dia- meter). “That last item is a special application which has been greatly developed in the last two years. But after all, in the tire sector we have clients like Pirelli, Michelin, Bridgestone, Good Year, and Continental. Some of these brands have put our machinery in their catalogues! – explains Rodolfo Bonetti. Another market niche for which this company from Castelleone is much acknowledged at international scale is for the high-speed cutting of aluminum.
The company is a reliable partner of companies like Alcoa, Alenia, Airoldi, Aviometal, and TWMetals. “We have clients all over the world, but in the end, one of our most promising markets is Russia. We have just inaugurated a pro- duction unit twenty minutes from the center of Moscow which will build our machinery directly on site. It is there- fore Made in Russia, but with Italian technology.
We are the first Italian company to produce directly in the Russian capital – affirms Antonio Bonetti with pride. And for the future? The company, whose earnings show a stable +20% in growth, intends to grow even more. But it has already done so many times. Founded in 1979, it doubled its number of warehouses in the early nineties, and then tripled its production area in 2014. Today is has 3,500 square meters of roofed space on an area of 8000 sq. meters, and is in the course of amplifying its offices to better welcome clients and guests.
“We have around thirty employees between our factory and offices, but our in-house production ability is now saturated, and we are using outsourcing, adding another 25 people. Even for the future we wish to supply our clients with machinery that is 100% operational, never just pro- totypes, and which allows us to bring to a successful conclusion work done in a concrete and efficient way. And above all, we focus on guaranteeing equipment with a long-life, able to last twenty or thirty years without special maintenance. This too, for us, means quality, in addition to an impeccable service anywhere in the world – concludes Rodolfo Bonetti.
As part of the continuous improvement of productivity and efficiency of the former foundry Scacchetti of San Felice sul Panaro, OMR has chosen to install two new lines of automated cutting and trimming, inserting the 600 CAST as cutting machine for castings.
The 600 CAST is a cutting machine designed specifically for continuous, enslaved by robots and not, 24 hours on 24, 7 days out of 7 work.
The incredible productivity, aided by reduced operating costs thanks to the extended life of the blades, have contributed to the success of this band saw.
In fact, many were installed during 2015, from Mexico to Brazil, up to Northern Ireland, the CAST 600, with her bigger sister 800 CAST, is the choice of prestigious foundries in the automotive sector as Nemak, Montupet, Teksid, Martinrea and now also OMR.
a New recording about the huge productivity of our EVO 545 ALU
Check this out on our Youtube Chanel:
Bonetti OPUS Cutting Solutions showcased their innovative, cost-effective and high-speed EVO 545 ALU band saw for cutting aluminum alloys. Bonetti developed the EVO 545 ALU in response to requests from customers for a more compact version of its successful twin-column horizontal EVO 720 ALU band saw.
Reducing operating costs is made possible thanks to a reduced kerf. The reduced thickness of the material removed in the cutting process is a key advantage that band saws have over any circular saw.
“With the EVO 545 ALU the kerf is 1.5 mm, while for a circular saw it will be a minimum of 6 mm,” explained General Manager, Rodolfo Bonetti. “Our band saws have the same cutting speed as a circular saw, but with a kerf four times smaller, only half the power is needed to do the same job.”
The EVO 545 ALU has a blade speed of 3000 m per minute and a productivity rating of 3000 cm2 per minute. It is able to pay for itself in a very short time. Low energy consumption, combined with a cutting life of up to 2000 m2 per blade (the equivalent of 10,000 cuts on a bar 500 mm thick), can bring down the operating cost to as little as €0.05 per cut.
The EVO 545 ALU also scores highly on environmental friendliness, as well as in health and safety. “It produces clean, dry chips because it does not use water coolant and all the major movements are made by brushless motors and high-efficiency drives, which means the consumption of lubricants is very low,” continued Mr. Bonetti. “This machine only needs one kilogram of oil for a whole week of intensive production.”
It does not require an aspiration unit to remove emissions and the operator’s cabin is fitted with sound-insulating materials to reduce noise.
Mr. Bonetti added, “The EVO 545 ALU is a machine aimed at the future because it will be capable of being fitted with the newest reduced-kerf carbide blades when they come onto the market in the years ahead.”
Original at: emag.directindustry.com
More than 170 exhibitors from 20 nations will be participating in the premiere of ALUMINUM USA, which will take place in Detroit on 11 and 12 November. With this new trade show, the world’s third-largest aluminum market will get its very own industry meeting place.
We will be there, booth 631, for meet old and new customers, if any of you need support for having tickets, don’t hesitate to contact us.
For the new production line of Huta Labedy, in Poland, we designed the bandsaw lines with handling devices that allow to cut-to-lenght in continuos process.
For this site we proudly supplied also all the transferrig and handling devices for SMS Group.
It’s been 20 years since the first 2000 NCH was delivered, since then we have never stopped studying, inventing and listen to the demands of our customers; we went from time to time to make improvements to achieve, today, incredible results.
The new 2000 NCH, is capable of sawing aluminum plates up to 2000x6000x1000mm, without the need for refrigerants and without the need for chip extraction.
Many of our customers have decided to buy the 2000 NCH, because it is the only high-speed cutting machine for plates on the market able to ensure excellent cutting quality alongside a performance of exceptional tool life.
Our range of saws for aluminum is the most complete on the market, cenite to know them in our new factory Castelleone.